Maxon liftgate pump manual manual pdf. Auto leveling and foot controls.

Page 23 PERIODIC MAINTENANCE TORSION BAR REPLACEMENT & ADJUSTMENT - Continued REPLACE RH TORSION BAR (IF EQUIPPED) 1. REV. Torsion springs make large platform easy to open and close. MAP & DIRECTIONS MAINTENANCE MANUAL 11921 Slauson Avenue. 38. 39. Maxon bmra-repair manual 1997Maxon liftgates Maxon bmra-repair manual 1997Maxon bmr installation manualzz liftgate. TE-20 & 72-150. NOTICE NOTICE • Maxon Lift is responsible for the instructions to correctly install MAXON Liftgates on trucks or trailers only. Inquire. Step 6 - Position Pump Box Frame. LIFTGATE WARRANTY Type of Warranty: Full Parts and Labor Term of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles Premium Liftgates - 2 years from ship date or 10,000 cycles • A correctly installed Liftgate operates smoothly and reasonably quiet. CUSTOMER SERVICE: TELEPHONE (562) 464-0099 TOLL FREE (800) 227 11921 Slauson Avenue. Support platform and fl ipover evenly by placing supports under the RH and LH runners (FIG. Page 1 M-94-21 REV. 4345 Email: Ask your Customer Service representative. In the dual frame shown below, the power cable is connected between pump box and battery box at the factory. Also for: Gptlr-25, Gptlr-33, Gptlr-44, Gptlr-55. Raise the platform until it presses RAIL STOPS against the bumper stops (FIGS. 464. Use %K,Z. MAXON Lift Corp. Use frame clips to secure the cable. Page 25 DECALS & PLATES - Continued DECAL SHEET P/N 282522-01 FIG. Auto leveling and foot controls. F APR. 4116 or email us at techservice@maxonlift. Do not allow untrained persons or children to oper-ate the Liftgate. The DMD utilizes a unique twin cylinder lifting design that eliminates the maintenance costs associated with other chain or cable equipped liftgates. Email to parts@maxonlift. Technical Publications The Complete Details For Your Gate Maxon provides comprehensive technical info for all our gates, including a wide range of discontinued models. Provide Liftgate model and serial num- ber information with your parts order. For parts, click on the PARTS PORTAL, TUK-A- WAY & GPTLR buttons. Built tough with rugged columns to withstand dock impacts, precision Mar 9, 2015 · with platform unstowed, place bumpers top on lines, 1. 11921 Slauson Avenue Santa Fe Springs, CA 90670-2221 Toll Free: 800. Remove the Plug from the compression fitting on the New Lift Cylinder. Do not exceed rated load capacity of the Liftgates which is Use forklift to center the Liftgate in position on the back of the vehicle body and frame (FIG. 90670. FUSED POWER CABLE. Maxon's GPT series gates provide the exceptional capacity and durability you need for the most demanding applications. LIFTGATE WARRANTY Type of Warranty: Full Parts and Labor Term of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles Premium Liftgates - 2 years from ship date or 10,000 cycles NOTE: For latest version of all Manuals (and replacements), download the Manuals from Maxon’s website at www. LIFTGATE WARRANTY Type of Warranty: Full Parts and Labor Term of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles Premium Liftgates - 2 years from ship date or 10,000 cycles 11921 Slauson Avenue. 4116. LIFTGATE WARRANTY Type of Warranty: Full Parts and Labor Term of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles Premium Liftgates - 2 years from ship date or 10,000 cycles Sep 4, 2023 · Maxon bmr series liftgate parts manualWiring liftgate diagram maxon ford edge power decals diagrams wires send comply protected warning instruction attached keep always mail email Maxon wiring liftgate diagram schematic hydraulic pump parts unit power instructions gates guideMaxon liftgate part number 266030-01 – liftgateme. If you need to replace an Operation Manual, additional copies are available from: MAXON Lift Corp. OX FOR 72-25 & 72-30 GRAVITY DOWNNOTE: To find maintenance & parts information for your 72-25 & 72-30 Liftgate, go to www. If you need to replace an Operation Manual, ad-ditional copies are available from: MAXON Lift Corp. CUSTOMER SERVICE: TELEPHONE (562) 464-0099 TOLL FREE (800) 227-4116 FAX: (888) 771-7713 NOTE: For latest Provide Liftgate model and serial num-ber information with your parts order. BMR-CS Liftgate, go to www. Warranty and Technical Information is available by calling MAXON’s Customer Service Department. untrained persons to operate the Liftgate. 9-1A MASTER DISCONNECT SWITCH TURNED OFF FIG. Open the Maintenance Manual in the PRODUCT. MAXON recommends using the aluminum primer touchup paint or cold galvanize spray for galvanized fi nish. To fi nd maintenance & parts information for your Tool Truck DMD Liftgate, go to www. 1999 M-96-21 REV. Open the Maintenance Manual in the PRODUCT DOCUMENTATION window. drill 4x . Step 5 - Connect Power Cable. Open the Maintenance M. 17-1A). Open the Maintenance Manual in the. Stow Liftgate all the way in until slide mechanism hits the rail stops (FIGS. Pull the Rod End of the Cylinder until the distance between the Pins are the same as measured in Step 1. 3. The X1 design eliminates two cylinders and is the optimal choice for capacities where light weight is key. Click the PRODUCTS, RAILIFT & DMD buttons. Provide Liftgate model and serial num-ber information with your parts order. Raise the platform to vehicle fl oor level (FIG. 63-1A (2 PLACES) and 63-1B). pump(s). 90670 (800) 227-4116 FAX (888) 771-7713. Maxon gate liftgate liftgates lift tommy example truck identify advisors uses solution technical did know help findMaxon wiring liftgate Maxon te-33 liftgate for saleMaxon liftgate. Do not exceed rated load capacity of the Liftgates, which is Dec 19, 2023 · Manual maxon bmra 1997 repair liftgate parts pdf. use bumper as templates, transfer holes location onto truck sill. 22-1 and 22-1A). 14-1 If the Liftgate is equipped with a dual pump box, the MASTER SELECT SWITCH (FIG. santa fe springs, ca. 11921 Slauson Avenue Santa Fe Springs, CA 90670-2221 P: 800. 90670 LIFT CORP. Bolt-on extension plate and steps. 2000 Page 64 STEP 11 - CONNECT BATTERIES TO LIFTGATE - Cont’d NOTE: The following instructions are only required if Liftgate is equipped with optional battery box, and the pump box and battery box are mounted in separate single frames. 1999 Maxon’s service organization is the most highly-regarded in the North American liftgate industry. (Refer to GPT-25, GPT-3, GPT-4, GPT-5, GPTWR-25, GPTWR-3, GPTWR-4 & GPTWR-5 OPERATION MANUAL. Click the PROD. PRODUCT DOCUMENTATION window. 11921 Slauson Ave Santa Fe Springs, CA 90670 (800) 227-4116 NOTE: For latest version manuals (and replacements), down-load manuals from Maxon’s website at www. 33. INSTALLATION MANUAL. ght, Level should be 3” (FIG. Key Features: Designed to handle high capacity loads up to 5,000 lbs. Grease fittings at all critical rotation points. Weld-on as well as bolt-on step options. With Liftgate stowed or Platform at Vehicle bed he. Stores underneath rear of trailer. Step 8 - Run Hydraulic Lines & Electric Cables. Reinstall and tighten lock washer and hex nut. 2000 Page 11: Periodic Maintenance. 1999 Page 8: Gptlr-Series Manuals & Decals. 227. Low bedheight versions. (Do not attach to the battery terminal until the other end is fastened on the pump). Ships completely assembled. Built tough to withstand dock impacts, precision-engineered with self-centering rollers (or optional slide pads) to eliminate the possibility of jams, and designed with automatic lock valves for operator convenience, the BMR offers faster operation, lower power consumption, and Page 45 NOTE: Correct any fi t and interference problems before continuing with installation. To Help You Identify the Date Range Using the Serial Plate. Check for rust and oily surfaces on Liftgate. Don’t hesitate to contact us at any time—we’re here to help. 19. 2000 M-97-25 REV. Up to 5,000 lbs lift and a large, 60 x 80" platform make short work of the largest loads. Standard aluminum platform is robust and lightweight. com . S203T*3809. Click. 90670 (800) 227-4116 BMR-44 PARTS MANUAL C MAXON Lift Corp. Step 7 - Attach Pump & Battery Box Frame to Vehicle. Power Units comes completely assembled and include the motor, solenoid, valves, pump, and reservoir - that's the full kit-and-caboodle in technical terms. Steel, Steel/Aluminum as well as all Aluminum platforms. Whether your liftgate was built in 1992 or last week, our Technical Advisors will work with you to identify the best solution. 14-1B). G APR. © 2014 MAXON LIFT CORP. use the bar as a template to transfer holes locations on truck body. he Hydraulic Fluid level in Reservoir. DOCUMENTATION window. MAINTENANCE MANUAL TE-20, 72-150. GPTLR Series lifting systems pdf manual download. If you need to replace an Operation M. The Highest Performance Lift. Maxon's Light Duty Series liftgates are built with high performance and low maintenance in mind. SUPPORT (2 PLACES) FIG. 45-1). 2000 M-97-26 REV. Lightweight, rust proof extruded all aluminum platform. gate operating instructions in this manual. If bare metal is exposed on galvanized portions of the Liftgate, touch up the galvanized fi nish. Maxon's conventional liftgate offerings provide exceptional reliability and offer a wide range of platform sizes for many different uses. Online: www. Step 6 - Connect Ground Cable. MAP & DIRECTIONS Unpacking the Liftgate on unlevel surface may allow heavy components to slide off when shipping bands are cut. 8. 4116 Local: 562. Our GPC's feature the lightest liftgates in this If you need to replace an Operation Manual, additional copies are available from: MAXON Lift Corp. • Use only Maxon Authorized Parts for replacement parts If vehicle does not permit this layout, decals in the manual and decal kit must be applied so that they are easily visible when approaching vehicle to operate Liftgate. LIFT CORP. Page 13 Annually or 5000 Cycles (whichever occurs fi rst) Visually check the entire Liftgate for excessively worn parts and broken Step 4 - Bolt Liftgate to Vehicle. Manuals for Previous Models. 90670 (800) 227-4116 FAX (888) 771-7713 4 STANDARD LIFTGATE COMPONENTS! CAUTION NOTE: Make sure you have all components and parts before you start installing Liftgate. , Santa Fe Springs, CA 90670 Phone: (800) 227-4116. 90670 (800) 227-4116 FAX (888) 771-7713 6 NOTICE NOTICE • Maxon Lift is responsible for the instructions to correctly install MAXON Liftgates on AULIC FLUID procedure in this section. MAP & DIRECTIONS Dec 21, 2018 · A JUNE 2014. (no threads) Filler Cap (FIG. NOTE: Make sure the Liftgate power unit, all batteries on the vehicle for power unit, and taillights on Liftgate are connected correctly to a common ground. Installation Supplement 3. Automatic "Quicklock". maxonlift. 1997 Page 2 Term of Warranty: 2 Years from Date of In-Service Type of Warranty: Full Parts and Labor MAXON agrees to replace any components which are found to be defective Provide Liftgate model and serial num-ber information with your parts order. 7713 Key Features: The pump and motor assembly is housed within the liftgate's main structural enclosure. If the cable is too long, cut to proper length. Standard hand held remote and dual cart stops. 11921 slauson ave. STEP 1 - WELD LIFTGATE TO VEHICLE - Continued. Hydraulic locking. maxonlift MAXON LIFT CORP. 1997 MAINTENANCE MANUAL BMR-35 BMR-44 BMR-55 BMR-66 11921 Slauson Avenue. Sales Support helps you configure the exact gates that meet your needs, working with you on any implementation questions or concerns. GPTWR model allows access to optional Walk Ramp without lowering the gate. 25-1 MODEL DECAL P/N CAPACITY TE-25 220382 2500 POUNDS [1134 KG] TE-30 220388 3000 POUNDS [1360 KG] CAPACITY MAXON’s Flat Rate Labor Schedule times takes into consideration time required for diagnosis of problem. These are the lightest 1,700 lbs and 2,200 Step 2 - Weld Liftgate to Vehicle. com Express Parts Ordering: Phone (800) 227-4116 ext. 75′′ away from in inside post, both sides. Order replacement parts from: MAXON LIFT CORP. for model 72-150 and 2000 lbs. 2000 M-97-27 REV. the PRODUCTS, COLUMNLIFT & BMR-CS buttons. M-14-22. Maxon’s BMR is unlike any other direct-type lift on the market. 90670 (800) 227-4116 GPT-5 LM C MAXON Lift Corp. MAINTENANCE MANUAL 11921 Slauson Avenue. 22-1), use adjustment bolts, located at stop rollers, to adjust platform end to approximately 5/8” gap from side sill (FIGS. Page 6 Liftgate. power cable from the pump box, along the chassis frame to the positive terminal of the battery (assuming the negative is ground). Find your correct Maxon serial number tag by clicking here. : S 20 912 678 Version 2021 Corporate. MASTER SELECT SWITCH (PUMP 1 SELECTED) FIG. To maintain original galvanized fi nish, MAXON recommends cold galvanize spray. Semi-annually or 2500 Cycles (whichever occurs fi rst) Visually check the platform hinge pins for excessive wear and broken welds. Standard dual cart stops and cab power cut off switch. Browse our detailed spec sheets and user manuals in the product sections, as well as M-sheets which provide up-to-the-minute Advertisement. A MAR. : S 20 912 678 Version 2021 Page 32 1. 2. , Santa Fe Springs, CA 90670. Before the shipping bands are cut, put Liftgate on level surface that will support 1500 lbs. DMD buttons. M-21-01. Raise Liftgate to line up the holes in the slider with the prop- er mounting slots on the side plates (FIGS. Refer to Operation Manual for detailed operating instructions. Do not allow untrained persons or children to operate the Lift-gate. After fully welding the liftgate, disconnect +12v cables from selector switch to battery and charge line in the battery box to remove power while making Junction Box connections. Maxon Technical Service provides: To contact Technical Service, please call 800. 25-1B 1. If there is rust or oil on Liftgate, clean it off. To fi nd maintenance & parts information for your. 005′′ diameter holes; remove burrs and sharp edges. 9-1B PUMP SELECTOR SWITCH If the Liftgate is equipped with a dual pump box (FIG. 11921 Slauson Ave Santa Fe Springs, CA 90670 (800) 227-4116! WARNING NOTE: For latest version manuals (and replacements), down-load manuals from Maxon’s website at www. Customer Service 11921 Slauson Ave Santa Fe Springs, CA 90670 (800) 227-4116. Look for the Serial # field. Run 32 ft. Maxon’s Columnlift is unlike any other column lift on the market. Touch up the paint or galvanized fi nish where bare metal is showing. Do not allo. 0099 Fax: 888. In manuals, you'll often find these labeled as pump and motor assemblies. S203T*3648. and Z on the following page to determine the forces that apply to. Check. A FEBRUARY 2016. 90670 (800) 227-4116 GPT-3LM C MAXON Lift Corp. Remove hex nut and lock washer from battery terminal post on the motor solenoid. 1998 gate can result in serious personal injury. 4116 F 888. To order parts by e-mail, submit orders to partssales@maxonlift. Page 7: Liftgate Terminology LIFTGATE TERMINOLOGY (72-25C/30C) MTB CONTROL SWITCH PARALLEL LIFT CYLINDER PLATFORM PUMP FLIPOVER ASSEMBLY MAINFRAME ALUMINUM RETENTION RAMP LIFT FRAME PAGE 7 NOTE: For latest version of all Manuals (and replacements), download the Manuals from Maxon’s website at www. Torque each bolt to 160 lb-ft. ** As always, please consult your parts To maintain original galvanized fi nish, MAXON recommends cold galvanize spray. If platform gap is 1” or less (FIG. Painted or optional galvanized. 4. Check the Platform for cracks, holes, and bends on the load-carrying surface and Side Plates. Dec 21, 2018 · Maxon BMR Series Liftgate Parts Manual - 2016. B NOV. CTS, TUK-A-WAY 72-25/30 but-tons. Run loomed Purkey’s Severe Service Charge Lines from the nose of trailer to center Liftgate Cable Guide. The DMD is a body-mounted Liftgate that puts forces on the side walls of truck and trailer bodies J. Bolt ground cable to the ground stud on pump box (FIG. For a single pump box (FIGS. View and Download Maxon GPTLR Series maintenance manual online. 10-1). 1. 11921 Slauson Ave Santa Fe Springs, CA 90670 (800) 227-4116. Galvanized versions feature bolt-on mount plates. Do not exceed rated load capacity of the Liftgate which is 1500 lbs. Maxon’s GPC’s utilize the unique X1 and X4 technology. nual in. Page 10: Periodic Maintenance. Santa Fe Springs, CA. To Purchase Parts: MAXON Ecommerce Portal Use our ecommerce portal to view our products details. S203. 1998 M-94-09 REV. Refer to Liftgate clearance dimensions in this section of the manual. LIFTGATE WARRANTY Type of Warranty: Full Parts and Labor Term of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles Premium Liftgates - 2 years from ship date or 10,000 cycles CUSTOMER SERVICE: TELEPHONE (562) 464-0099 TOLL FREE (800) 227-4116 FAX: (888) 771-7713. Installation manual Liftgate GPC 17 X-1, Series 11 Document no. 9-2A), the PUMP SELECTOR SWITCH (FIG. Comply with WARNINGS and Lif. Stow platform. Identify the first four digits. Liftgate. If needed, add fluid to the Reservoir as follows. 56-1 and 56-1B). B OCT. Consider the safety and location of bystanders and location of nearby objects when operating the Liftgate. Page 56: Step 10 - Attach Safety Chain STEP 10 - ATTACH SAFETY CHAIN 1. To find maintenance & parts information for your TE-20 & 72-150 Liftgate, go to www. 11921 Slauson Ave. Comply with WARNINGS and Liftgate operating instructions in this manual. Page 63: Step 9 - Attach Safety Chain STEP 9 - ATTACH SAFETY CHAIN 1. com. BOTTOM FIG. PUMP BOX CONTROLS SINGLE PUMP BOX FIG. For cor-rect installation, truck and trailer bodies must be strong enough to withstand the tension, compression and shear forces shown in J. Locate your serial plate on your liftgate. Listen for scraping, grat-ing and binding noises and correct the problem before continuing to operate Liftgate. Most common S20 serial numbers: S2. SEPTEMBER 2015. NOTE: For latest version manuals (and replacements), down-load manuals from Maxon’s website at www. (800) 227-4116 MAXON Lift Corp. To identify the MAXON Technical Service Advisor who is responsible for your specific STEP 9 - GROUND PUMP TO VEHICLE FRAME. MAXON LIFT CORP. JULY 2015. If necessary, have 1 person operate the forklift and 1 other person check alignment of Liftgate and vehicle. Use the operation instructions in this manual to lower the Liftgate to the ground. PARTS Every Part You Need Maxon provides a comprehensive spare parts inventory. Click the PRODUCTS, TUK-A-WAY and TE-20. Place the other end of the Hose in a 1 gallon container for bleeding. Connect the fused power cable to the motor solenoid as shown in FIG. 90670 (800) 227-4116 BMR OPERATION MANUAL C MAXON Lift Corp. Page 23 CAUTION Operate Liftgate with caution and no load until installation is complete. for model TE-20. Product Registration allows you to register NOTE: For latest version of all Manuals (and replacements), download the Manuals from Maxon’s website at www. Step 4 - Run Power & Ground Cables. If your Gate was manufactured BEFORE June 2014, your plate will show the Month then the Year. (or) Call our customer service department at 800. Open the Maintenance Manual in the PRODUCT DOCU-. All steel components are hot-dip galvanized – STANDARD! Inquire. M-14-10 REV. 23-1). To remove battery power from pumps 1 and 2, turn switch OFF (FIG. manual. com. 55-1). Fill the Reservoir with Hydra. Step 5 - Remove Lower Support Fixtures. Maxon Customer Service Call (800) 227-4116 or Send e-mail to customersupport@maxonlift. If you need a part, we can provide it. Reduce wasted time and future problems by purchasing a new power unit today. S204. Download this manual. 56-1A (2 PLACES) and 56-1B). The patent-pending X4 technology features 2 lifting and 2 tilting cylinders that are stacked above each other. • Use only Maxon Authorized Parts for replacement parts Advertisement. Key Features: Lightweight Slidelift model with standard aluminum platform. 9-1A and 9-1B), turn ON the master disconnect switch to operate Liftgate. 14-1A) can be used to connect battery power to either pump 1 or pump 2 to power Liftgate. 90670 (800) 227-4116 fax (888) 771-7713 5 standard liftgate components y (cover is shown) caution typical liftgate packaged for shipment Maxon’s BMR Columnlift™ is the culmination of all the best technology, features, and options of any liftgate on the market, offering superior performance—by any measure. 31. When unpacking the Liftgate, remove heavy components carefully to avoid injury and damage. 26′′ +/- . LIFTGATE WARRANTY Type of Warranty: Full Parts and Labor Term of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles Premium Liftgates - 2 years from ship date or 10,000 cycles Key Features: Level-ramping ride platform travel pattern. ) Check for 5/8” gap between platform and edge of extension plate (FIG. The DMD is factory pre-filled with a multi-temp viscosity oil that ensures smooth and trouble Refer to Liftgate clearance dimensions in this section of the manual. 23-3. Fasten a Drain Hose with a 1/4 NPT Female end to the compression fitting. NOTE: For latest version of all Manuals (and replacements), download the Manuals from Maxon’s website at www. 9-2C) can Powerful liftgate in an economic package. 771. Our C2's feature an oversized, fully enclosed pump and motor assembly that helps ensure increased life and less downtime, while maintenance-free, grease-free bearings reduce the need for service. Injury and equipment damage could result. one turn more, now the platform can properly close the body. Step 3 - Attach Optional Battery Box & Frame to Vehicle (if Equipped) 23. 90670 (800) 227-4116 GPT-4 LM C MAXON Lift Corp. Large platform to handle palletized cargo. M-12-04. • Liftgate installers, not Maxon Lift, are responsible for reviewing and complying with all applicable Federal, State, and Local regulations pertaining to the trailer or truck. GPTLR-SERIES MANUALS & DECALS NOTE: To fi nd maintenance & parts information for your GPTLR Liftgate, go to www. 7713. Customer Service 11921 Slauson Ave. Phone 1-800 227-4116 Email cservice@maxonlift. Do not exceed rated load capacity of the Liftgates which is NOTE: For latest version of all Manuals (and replacements), download the Manuals from Maxon’s website at www. Jan 26, 2019 · Unfortunately, since that S20 serial number is not valid, we'll need the correct Maxon serial number and model to help you identify parts. the piston rod head turn out, platform closures the body. 11921 Slauson Avenue. 41. 2000 Homepage | Maxon Lift . For parts, click on the PARTS PORTAL, RAILIFT &. MAXON’s Flat Rate Labor Schedule times takes into consideration time required for diagnosis of problem. 63-1 and 63-1B). or 72-150 buttons. 14-1A STEP 4 - BOLT ON LIFTGATE NOTE: Refer to TABLES 25-1 (3” Crossmembers), 25-2 (4” Crossmembers) & 25-3 (Re- MIDDLE frigerated Trailers) for correct mounting slot information. ITEM NOMENCLATURE OR DESCRIPTION QTY. Pull o. Optional recessed dual cart stops. This design optimizes platform stability and leaves more space for light placement. The only noticeable noise during operation comes from the power unit while the platform is raised. wx uw uk fv dk pz na bz zy ju