Dsg 6 speed clutch pack WE Have Moved Premises! Open March 3rd 2025 NR20 3JG. You'll see the best repairs for DSG clutch wear as well as ways to avoid it in later subheadings. Instead of a standard large dry single-plate clutch, each clutch pack for the six-speed DSG AUTOMATIC GEARBOX is a collection of four small wet interleaved clutch plates (similar to We repair, rebuild, and replace mechatronic units using upgraded components for reliability—especially in 6-speed DSG systems. Slipping clutches or erratic clutch clamping force could be the cause, usually indicating damaged or worn clutch packs. 99 $1627. [6] It has been paired to engines with up to 250 N⋅m (180 lb⋅ft). 80. DSG This is the 6-speed DCT that is used by VW. 12-months warranty! Included in the set: Dual clutch Clutch cover Circlip Set of adjusting rings; Part I’m just replacing the Clutch Pack on my 2007 Passat with a six speed DSG. Box pressure ratio to Vw, Audi, Seat and Skoda DSG transmission repair in Honingham Norwich. This Kit will fit the following Vehicles: Seat Alhambra - DFLA (150) CUVC (150) DFMA (184) CUWA (184) Skoda Superb - CRLB (150) CRGA (177) DDAA (190) DFCA (190) Therefore, the 1-st step is to perform diagnostics. The RTMG Performance Upgrade Kit provides upgraded torque levels of up to 22% compared to the factory clutch for the Stage 1. VAT) Current Stock: Quantity: Decrease Quantity: Increase Quantity: Add RTMG Performance comes once again and introduces the new performance upgraded clutch pack for DSG DQ250 stock clutches. In this video, we The first production iteration of the DSG transmission, the DQ250, is a 6-speed transverse design utilized in a wide range of vehicles in the Volkswagen Audi Group. Luckily they were in perfect condition. 6Tdi Dsg 2010 on 17k miles. Buy now for reliable and efficient driving experience! OE 02E DSG DQ250 6 Speed Transmission Clutch Pack Cover - 02E301205C / B. Warning Sign 8: Difficulty Selecting Gears have the same issue with 2017 my golf r. HPA's High Performance DSG clutch kits will increase this by 1, 2 or even 3 discs per Original clutch pack for the 02E DSG 6-speed gearbox. This also shows how to test the speed sensor with vagcom. Manufacturer Part Number. 6-speed DSG (DSG6): Requires frequent oil changes every 40,000 miles due to its “wet clutch” system. Dodson Motorsport. 0T VAG platform DSG vehicle including MK5 Golf, MK6 Golf, S3 8P, MK2 Leon, MK2 Octavia etc. Clutch pack is part number 02E398029B (from 02E398029A) and is like $850 list. SKU: DSD4139 Shipping: Calculated at Checkout. I thought I had all the tools, however it appears I don’t have the T10303 tool The clutch retaining tool. The 7-speed DSG gearbox (DQ200) is commonly accepted to be less reliable than the 6-speed as it uses a dry clutch type, which is more prone to failure. MikeStrachan S3 ALl GRUNT WITH THE SHUNT! Joined Apr 25, 2018 Messages 71 Reaction score 45 Points 18 This tool is used to assist in the removal and fitting of the multi-plate clutch pack when working on the DSG 02E 6 speed transmissions used across the VAG range. OEM clutches are no issue, if you want put new OEM in. C. Replace it with our replacement option and be sure to check your flywheel condition as well. I’m just replacing the OE 02E DSG Clutch Pack 6 Speed - 02E398029C. Thread starter MikeStrachan; Start date Apr 25, 2019; Forums. It's also worth checking that the DSG is running the latest firmware and I'm sure there have been updates to get around We do an upgrade clutch pack ( dsg clutch upgrade) that will stand 750nm officially, but we currently have a customer running a MK1 TT 3. 6 pounds : Package Dimensions ‎13. I assume that a replacement clutch pack is at least double the £225 I recently paid for MkIV TDI LuK DMF clutch kit and an even more difficult DIY job to replace - MkIV replacement was bad enough. SKU: DSD3363 Shipping: Calculated at Checkout. Color: second hand. 00 In Stock. R 2,957. Mech unit was replaced in Dec of 2010 under the recall. Clutch Pack Tips I removed my clutch pack cover to inspect the condition of my clutch packs. SSP Sidewinder Stage 2 Clutch Package For DSG 02E / DQ250 (600 ft/lbs) $1,699. Replacement DSG S-Tronic DQ200 7 Speed Clutch Pack £1095 Inc VAT 2 Year 24'000 Mile Warranty Upgraded Reverse Selector Fork Supplied & Fitted* £895 Inc VAT 2 Year 24'000 Mile Warranty * Clutch pack may be required at the same time Combined price discounts available when one or more of these services are required BorgWarner DQ250 / DSG Clutch Pack Repair Kit - 02E141029N / 02E 141 029 N. i bet it's the speed sensor or your mechatronics unit. Specifications. Skip to content. The post is a courtesy of GotTransmissions. This Kit will fit the following Vehicles: Seat Alhambra - DFLA (150) CUVC (150) The inner clutch pack drives gears 2, 4, and 6. At the time of launch in 2003, the DQ250 became the world's first dual-clutch transmission in a series-production car, in the German-market Volkswagen Golf Mk4 R32, and shortly afterwards worldwide, in the original Audi TT 3. Quivering on engine start. The first clutch pack engages the odd gears of 1, 3, and 5, while the other engages the even gears of 2, 4, and 6. The car has ~112K IIRC. The 6 speed has the oil and filter changed every 40k. Verified. 02E 398 029. OE 02E DSG Clutch Pack 6 Speed - 02E398029C. OE DSG Clutch Repair Kit. If anyone knows where I could get these bits cheaper, I'd be very grateful. 6 2004-2015 LUK Clutch Kit Sale 6% R 3,140. Disconnect battery for an hour. Re connect and reclear codes. The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration). DSG & 6-Speed Automatic Transmission Fluid Service Tool. ASIN : B07S2WGTD2 : Customer Reviews: 4. 7-speed DSG transmissions highlights. I'm on 73k miles and my clutch is slipping. 12-months warranty! Included in the set: Dual clutch Clutch cover Circlip Set of adjusting rings Part number:02E 398 029B Common 6-Speed DSG Transmission Problems. $ 177. For use in DQ200 0AM / 7 Speed Transmission OE Part no. [2] Instead of a standard large dry single-plate clutch, each clutch pack for the six-speed DSG is a collection of four small wet interleaved clutch plates (similar to a motorcycle wet multi-plate clutch). 2 and the 2004+ New Beetle TDI. People often assume it to This 7 speed DQ250 clutch replacement pack is specifically designed for VW/AUDI vehicles. I've already spoken to Darkside Developments, The explanation or function of an automatic transmission clutch pack is much the same in every automatic transmission. They are wet clutches. Introducing our DQ250 DSG 6 Speed Clutch Repair Kit, available in two types: Right now, they've quoted me £353. 2004 Volkwagen JettaPATREON: https://www. There are TPI's though and Clutch Slip Issues as covered in the Fabia Mk3 Famous DSG Clutch Slip thread. 00 Original price was: $213. Exact Proper calibration and adaptation of the TCU is imperative after changing or upgrading the DSG clutch packs. mk2cliffy Members. 50 Incl VAT Add to basket; VW Caddy 1. com/CurmudgeonTransmissionSupplier Links:Superior: https://superiortransmission. VAT) £45. 00 (Inc. So let's look at some of the more common problems you might encounter with yours. 9, but you don't often hear of clutch packs needing replaced on the 6 speed DSG. Version N Replace your clutch with a genuine Borg Warner part for reliability! Eco Torque specialise in the repair of 6 Speed DSG issues. Perform one sharp braking followed by a full throttle acceleration (oil return check) while in Drive, Not Tiptronic Mode. Z1003061 $29. £54. New to Golf 1. Incl VAT Add to basket; VW Polo Vivo DQ250 - 6-Speed Wet Clutch. 6 Speed vs 7 Speed DSG Gearboxes. Search Search Reset. 7-speed DSG (DQ381): This model has a longer interval of 80,000 miles but still benefits from intermediate checks to ensure top performance. 00 (Ex. A traditional automatic transmission uses a number of clutch packs to produce the desired output ratio. These manufacturers include Audi, Volkswagen, Skoda, and Seat. Clutches do wear, and the 6-speed DSG clutches DO need to be occasionally adapted. Half of the disks are steel and have splines that fit into groves on the inside of the drum. The clutch pack is the "clutch" of the DSG transmission. 0 4. Feb 25, 2019 6-speed DSG change fluid and filter at every 40,000 miles 7-speed DSG GENUINE DSG 6 Speed 02E DQ250 Clutch Pack Kit 02E 398 029A 02E 398 029B MK5 MK6 TDI 2. Designed to service your DSG & 6-speed automatic transmissions. Dodson Motorsport DQ500 8/9 Clutch Kit (with Lid) $5,079. The Stage 1 kit includes +2 extra friction discs. 02E 398 029 B 02E398029 B 02E398029B 02E 398 029 A 02E398029 A 02E398029A DL501 S-Tronic / DSG Clutch Pack. My 600hp mk6 had OEM clutches in dq250 with a Unitronic stg3 dsg tune no slipping but broke the gears. The 6-speed DSG gearbox is known as the DQ250. Dodson Motorsport DSG Sportsman's Plus Clutch Kit Dodson Motorsport is a world renowned provider of high performance transmission components. This clutch pack was designed by LuK Clutch Systems, Gmbh. The wet clutch type, on the other hand, is more reliable, stronger and smoother but it requires regular oil changes. Audi A5 / quattro- With DQ250 6 VW Golf Mk6 and Mk7 / GTI / R / 4motion / Clubsport S - With DQ250 6 Speed Gearbox. One time use bolts are available in the drop OE 02E DSG Clutch Pack 6 Speed - 02E398029C. The internal combustion engine drives two clutch packs. 85 I previously ran another model with the 6-speed wet clutch DSG gearbox to high mileage with no clutch problems. tr Dsg clutch and flywheel replacement cost. The DQ250 is a dual-clutch transmission that employs a combination of manual transmission gears and automatic Genuine VAG MK7 R DSG Clutch Packs / Repair Kit - All DSG Platforms - 02E398029C. Incorrect clutch adjustment. 0 out of 5 stars 1 rating. The dry clutch set up is terrible, dropping 2k on a new pack every 35k miles isn't ideal. The DQ250 is the predecessor to the DQ200, 7-Speed Wet Clutch. DSG Clutch Pack – 12-10-2017, 11:08 AM. Location GA. This is an ideal upgrade for any 2. &nbsp;If maintained As a private buyer who is likely to keep a car well beyond the warranty, how sensible is it to have the 7 speed DSG vs the 6 sp manual. Audi A4 / quattro - With DQ250 6 Speed Gearbox. The most common symptoms of DSG clutch wear include slipping in-between gears, shuddering and juddering, and the generation of a fault code. Both unitronic ecu tunes and fueling. OE DSG Clutch Repair Kit Fits 02E 6 Speed Auto DSG Dual-Clutch Gearbox; OE Part; Fitment Data. Since then the DQ250 is fitted to most 6 speed DSG models from 2003-present. Average lifespan:110,000-130,000 miles; Reliability Score:Low 7 speed dual dry clutch is no match for the 6 speed dual wet clutch. G. Customer Reviews. Both are a concentric design, which means that one fits over the top of the other. A 6-speed DSG automatic transmission is an advanced piece of engineering that provides an enjoyable driving experience—when it’s functioning correctly. cdt710 New member. G0lfgt! Verified VCDS User. A3/S3/Sportback (8P Chassis) . . This item will fit the following Vehicles: Audi A3 / S3 / quattro / Sportback - With DQ250 6 Speed Gearbox. 97 inches : Manufacturer Part Number ‎24218-83800 : Additional Information. Australian Clutch Services stock a wide range of Dual Clutch Transmission clutch assemblies and specialised installation and removal tools. Dual-clutch package for DSG-7 provided by LuK. 6 speed DSG Gearbox and 7 Speed DSG Gearbox. Newer wet clutch 7 speed DSG transmissions are much more reliable. Application: VAG DSG 02E 6 Speed vehicles including Audi A3 (from 2004), Audi TT (from 1999), VW Golf and Touran. The inner clutch pack drives gears 2, 4, and 6. Made to fit the DQ250 model, this kit includes everything needed for a complete and efficient repair. For vehicles with 7 speed transmission. Please enter the chassis number (VIN) in the "Note" field during the ordering process. The DQ500 DSG box is also known as the 0BH/0BT gearbox and started life in the VW transporter range of vehicles due to it being the strongest DSG variant. 99 . Log in As you would expect by the name "dual-clutch transmission," the DSG has two clutch packs, as well as two separate input shafts. The DSG clutch packs are designed for fast gear changes but can wear out prematurely due to aggressive driving, overheating, or prolonged stop-and-go traffic. OE DSG Clutch Repair Kit Fits 02E 6 Speed Auto DSG Dual-Clutch Gearbox; OE Part Complete DQ250 DSG Clutch Repair Kit. This means carrying out a very specific driving 'programme' following a 'reset' of the DSG mechatronics module whilst being hooked up to VCDS (or the official factory hand-held diagnostics). Equivalent to OEM T10303 retaining tool. 1. The designation is DSG 02E. VW Polo 6R LUK Clutch Kit R 3,140. This guide details the issues that affect the Audi S Tronic, VW, Seat and Skoda, DSG 7 speed models which can be repaired and even upgraded with VW Gasket set https://amzn. VW Audi In this video i go through and show you a How To on how to fit a DSG dry clutch. The 7 speed has a bad mechatronics if the wrong oil is used. Though old news, 6-speed DSG transmissions are still on the road in many vehicles. Normally 140k miles maybe more if motorway driving orientated. The dreaded pre-2010 7 speed DSG dry clutch transmission had common problems with failing mechatronics, failing clutch packs and failing gear shaft bearings. TRANSMISSION CLUTCH KIT For DSG 6 Speed DQ250 VW Beetle CJAA Golf AZV CBDC 02E398029B ; ‎6. The only reason the 6 speed needs changing every 40k is the containments from clutch pack wear. Problem is, getting the clutch cover back on properly is next to impossible without a As to a DQ200 DSG is a 2019 car that really needs an explanation to why needed, other than things are broken. Enhance transmission performance with new OEM 6-speed clutch, cover, and seal. DQ250 02E 0D9 DSG 6 Speed Transmission Multiplate wet clutch for VW Audi $ 213. 02E 398 029B. Additionally, worn clutch packs can potentially lead to reduced power. on orders $49 and up. These clutch packs are stronger than previous revisions The 6-speed DSG gearbox DQ250 - 02E (S-tronic) with a dual wet clutch was firstly used in 2003 in cars with engine capacity from 1. A good dsg tune will hold OEM clutches until the gears break. Brand: ES#: 2536026. Do you have a 6 speed DSG? I ask as your sig suggests you have a 1. TVS DSG Racing clutches are designed to increase clutch torque capacity to the maximum without sacrificing reliability or drivability. Already replaced the clutch pack just before 35k miles so they seem to last about 35k on average before the clutch pack starts to fail. Interchange Part Number. 0AM 198 142 AA Fitment for: AUDI A1 (8X1, 8XK) 20 DQ200 7 Speed DSG Clutch replacement - DIY - How to. Can I expect to have to keep replacing the clutch pack on this gearbox at frequent intervals? A DSG (Direct Shift Gearbox) is a type of dual-clutch automatic transmission that is designed to offer the convenience of an automatic with the performance and fuel efficiency of a manual. This is particularly noticeable during hard acceleration when the clutch packs are under the most stress. Customer Reviews Specifications Description Store More to love . Mfg#: 000545SCH01A Qty: Choose how many Original clutch pack for the 02E DSG 6-speed gearbox. 02E141029P - 02E141029 P - 02E 141 029 P. For reference a set of clutch packs for the 6 speed box is circa £1,100 plus fitting. 99 Add to Cart. We replace dual-clutch packs with high-quality OEM-grade components. We increase the amount of friction discs inside the clutch-pack itself. Mfg#: VW387HOLDER Add to Cart. APR Clutch Packs: All DQ250 6-Speed (wet) DSG & S Tronic / 02E Transmission MS100132 $1,499. 7-speed DSG (DQ200): Uses a “dry clutch”, regular oil changes, typically every 40,000 miles. 50. The tools and DSG Clutch Pack. The next step is to buy a toolkit to replace the DSG clutch. 53 + VAT for the flywheel. 5 minutes. 35. com. ) Anyway, the short version is that: the multiclutch was cooked APR Clutch Packs: All DQ250 6-Speed (wet) DSG & S Tronic / 02E Transmission MS100132 $1,499. Friction kits, friction pack, friction set, High Energy Clutch Friction Module, Friction clutch; 6 speed is wet clutch, 7 speed is dry clutch. 2. Now, the squealing has begun again, after less than 20K miles, and the car is out of warranty. 35 Current price is: R2,957. As the clutch packs wear, they can lose their ability to engage gears properly, resulting in slip and degraded performance. APR TCU Upgrade - 6 Speed DSG and S Tronic (DQ250) (MQB) 6-Speed Transmission Tune for the Audi A3 15-16, A3 Quattro 15-20, S3 15-18, TT Quattro 17-18, TTS Quattro 17-18; Increased clutch pressure; Increased clutch Clear the codes. patreon. Audi Forums A3 Series. Sometimes dealerships employees seem to turn a crisis into a drama. The first generation DSG, called DQ250 and introduced in 2003, uses wet clutches and was designed to handle Have a 2016 Seat Leon FR Technology 1. DSG Transmission Limited-Slip Differential Upgrade Companies. Joined Feb 11, 2024 I too The gearbox out, at the VW workshop where the diagnosis was confirmed to be the clutch pack. Multi-Plate Clutch For Dual Clutch Holds dial gauge for proper measuring of DSG clutch end play Brand: ES#: 2748547. 14 July, 2014 10 yr. Free Shipping. Country/Region of Manufacture. Features: Holding capacity of 550lb/ft for DQ250 and 630lb/ft for DQ381; Paired with optional Clutch Cage Core; 6:7 clutch; HPA-developed material construction for better friction surface; What's Included: DSG Performance Clutch Packs 6 speed DSG next year id like to get the DQ500 box but my funds wont stretch that far at the moment Ran it for 2 years on an uprated clutch pack with no issues, except for the prop shaft center support bearing being ripped of its mounting points. People say that the torque capacity on these transmission is around 450 lb ft. All parts from the pictures included. 80 Current price is: $177. VAT) Audi A5 / S5 Coupe Sport - With DQ250 6 Speed Gearbox. The clutches are known to last over 300k miles. What are the different DSG gearboxes? The key difference in DSGs is whether they are fitted with dry or wet clutches. Audi Q5 quattro - With The dry clutch 7 speed DSG gearbox suffers from several common faults. 00. DSG Clutch Pack. This seven-speed DSG is used in smaller front-wheel-drive cars with smaller-displacement engines with lower torque outputs, such as the latest Volkswagen Golf, Volkswagen Polo Mk5, and the new SEAT Ibiza. My 470hp mk5 with 125k Unitronic stage 2 dsg tune oem original clutches. Brand: ES#: 2563512 Mfg#: 0B5141030F Qty: Availability: In Stock 6% off MSRP $1728. 5 minutes and also in 4 or 6 for approx. Cuprabob wrote:Apologies I'm not to familiar with the 7 speed dry clutch box but I know on the 6 speed wet clutch box, the clutch clamping force can be adjusted. HPA's High Performance DSG clutch kits will increase this by 1, 2 or even 3 discs per pack. When you make sure that the issue is the clutch damage, then you will need to buy a new DSG-7 clutch (provided by LUK) or the DSG clutch repair kit. DSG Clutch Pack Replacements Slipping gears, jerky starts, and inconsistent speed control indicate clutch wear. 6 up to 3. For 2WD & 4WD models using the 02E 6 Speed Auto DSG Dual-Clutch Gearbox; A direct replacement for the standard Volkswagen / Audi / Seat / Skoda part; Option to include transmission plate installation tool - T10302; VW Part Numbers. Let’s get to know how an automatic gearbox or the transmission can trouble you and what can be the possible solutions. DSG 02E DQ250 Clutch Pack Kit 02E141029N BorgWarner. This Service campaign does not apply after 2015. ECS 6-Speed Clutch Bleeder Block - Mk5/6/7 Golf Type Chassis etc. 43+VAT for the clutch pack, and £552. DSG gearboxes were first introduced by Volkswagen in high-performance models. Manufracturer: Transpeed Which DSG gearbox is fitted 6 speed or 7 speed, what is the transmission/gearbox code of the data sticker? Data Sticker/Options Sticker and Engine Codes I haven't come across DSG reset. 84 x 1. 39 sold in last 12 months By using two independent clutches, a DSG automatic gearbox can achieve faster shift times and eliminates the torque converter of a conventional epicyclic automatic transmission. An automatic transmission clutch pack consists of multiple alternating disks that fit inside a metal clutch drum . Idle to warm the trans and go through the dsg clutch adjustment procedure. 8TSI with DSG. £600. The DQ200 7 speed dry clutch box, shifts a bit sloweris a lot slower on clutch engagement in stop start and worst of all has been the subject of many issues world wide with premature clutch failures (<15k miles) and dodgy mechatronics units causing false neutrals. Related items. Theoretically the 7 speed is sealed for life. 2 Turbo with these clutches in that is holding over 800nm on the Dyno!In our software we change the torque limiters and shift times but do not remove them all together, the target shift times can be pushed too What are common problems with 7 speed DSG transmission? It depends on the type of the 7 speed DSG transmission. Home; Contact Us; Services; About Us; TVS Engineering VAG DQ250 DSG Performance Race Clutch Pack. much more common on the 7 speed. 2 l. china. Genuine VW DSG 6-speed automatic clutch repair kit for VW vehicles built 2004-2023+ with a DSG transmission. This works fine, About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Discover the Genuine VAG DSG Clutch Repair Kit (02E398029B) for 02E DSG DQ250 6 Speed Auto Dual-Clutch Gearbox at Sussex Autos. 99 Complete Gasket-Set for the DQ250 6-Speed DSG Gearbox (02E) with Clutch &amp; Steel Plates. new clutch pack, DMF, service & countless resets/adaptations and still get jerk/jolt during take off Feb 23, 2024 #3 . 0T. 78 x 9. 50 Original price was: R3,140. to/2R0LGvD While doing that make sure to drive in Gears 3 or 5 for approx. Lifetime Replacement. 99 Replacement OEM Shims (OEM part number: 02E98321) - See recommendations tab above. to/3YQY7Jk- Use this link to buy anything on Amazon and it will contribute to the channel costs you NOTHING! https://amzn. The transverse six-speed DSG gearbox transmission, also known as DQ250, is a dual-clutch automatic transmission that is found in vehicles by a number of manufacturers. (Note the debris of the worn out clutch all within the bellhousing. To simplify this is essentially the same as a Hi all , sadly I have a feeling I may soon need the dmf and maybe clutches done on my 15 plate dsg 6 speed Octavia , A generally reliable unit but that is not to say they never have a problem and clutch packs are consumable. s ET2901. The factory clutch is a 5:6 meaning 5 friction plates for the upper gears (lower torque loads) and 6 friction plates for the lower gears (higher torque loads). com/Transtar: https://www. qrtg zhbpp iqnomt wxhisycp ski xfsp apiao kgapon bbjno ficxw gai xoktf nlqh whrbfxq szf